Are you seeking a durable and resistant roofing system for your commercial structure? Knowing the types of metal roofing and their pros and cons will guide you to a well-informed decision when installing or replacing your roof.

Durable metal roofing systems

The professionals at New Image Roofing Atlanta gathered essential information about 5 types of commercial metal roofs, their advantages and disadvantages, and their expected lifespans and maintenance needs. Consider the following metal roofing systems:

Corrugated Metal Roofs

Corrugated metal commercial roofing systems

Corrugated metal roofing systems are characterized by their wavy or rippled pattern. This metal roofing type is often used in agricultural and industrial structures. However, its versatility has led to its use in commercial buildings.

Pros:

  • Cost-Effective – Corrugated metal roofing is generally more affordable compared to other types.
  • Quick Installation – The large, lightweight panels facilitate a faster installation process.
  • Durability – Corrugated metal is resistant to harsh weather conditions, like hail and heavy snow.

Metal roofing systems can be quickly installed

Cons:

  • Aesthetic Limitations – Some may find the industrial appearance less appealing for some commercial applications.
  • Noise – Rain and hail can create noise on corrugated metal roofs. Additional insulation or underlayment can help mitigate this issue.

Lifespan and Maintenance – With proper installation and maintenance, corrugated metal roofs can last over 30 years. Maintenance involves periodic inspections for:

  • Rust
  • Loose fasteners
  • Penetration boots and seals

Standing Seam Metal Roofs

Standing seam metal roofing systems

Standing seam metal roofing systems feature vertical panels with raised seams connecting adjacent panels. These roofs are known for their sleek, modern appearance and are commonly installed on commercial and residential structures.

Pros:

  • Weather Resistance – Standing seam roofs offer excellent resistance to rain, snow, and high winds.
  • Long Lifespan – One of the longest-lasting roofing options, with a lifespan exceeding 30 years.
  • Energy Efficiency – Reflective coatings and the ability to accommodate solar panels contribute to its energy efficiency.

Cons:

  • Installation Complexity – Requires skilled professionals for proper installation, which can increase initial costs.
  • Cost – Initial costs are higher compared to some other metal roofing options.

Lifespan and Maintenance – Standing seam metal roofs have an impressive lifespan of 30-50 years. Regular maintenance involves checking for:

  • Loose fasteners
  • Damaged panels
  • Potential sealant issues

Metal Shingle Roofs

Commercial roofing system composed of metal shingles

Metal shingle roofs mimic traditional asphalt shingles but offer metal’s durability and longevity. They come in multiple styles, including wood, slate, and tile aesthetics.

Pros:

  • Aesthetic Versatility – Metal shingles can replicate the look of other roofing materials, providing diverse aesthetic options.
  • Lightweight – Lighter than other metal roofing types, reducing the structural load.
  • Durability – Resistant to fire, rot, and insects, with a long lifespan.

Cons:

  • Cost – Metal shingle roofs can be significantly more expensive than traditional asphalt-shingle roofs.
  • Installation Complexity – Like standing seam roofs, professional installation is recommended.

Lifespan and Maintenance – Metal shingle roofs can last 30 years or more. Regular inspections are crucial to address loose or damaged shingles and ensure proper sealing around flashing and penetrations.

Metal Tile Roofs

Metal tile commercial roofing systems

Metal tile roofing systems combine traditional tile roofing elegance with the metal’s durability. These roofs are popular in commercial settings where a classic appearance is desired.

Pros:

  • Aesthetic Appeal – Provides a classic and sophisticated appearance.
  • Lightweight – Lighter than traditional tile roofs, reducing structural load.
  • Durable – Resistant to weather, fire, and insects.

Cons:

  • Cost – Metal tile roofs can be more expensive than other metal roofing options.
  • Installation Complexity – Professional installation is recommended, adding to initial costs.

Lifespan and Maintenance – Metal tile roofs can last 30 to 50 years. Regular maintenance should include:

  • Checking for loose tiles
  • Inspecting seals around penetrations
  • Addressing potential protective coating issues

Metal Slate Roofs

Metal slate commercial roofing systems

Metal slate roofing systems replicate natural slate with the added metal roofing benefits, including significantly increased durability and reduced weight.

Pros:

  • Aesthetic Appeal – Mimics traditional slate roofing’s elegant look.
  • Lightweight – Significantly lighter than natural slate, reducing the structural load.
  • Long Lifespan – Can last 40-60 years or more.

Cons:

  • Cost – Metal slate roofs can be more expensive than other metal roofing options.
  • Installation Complexity – Professional installation is recommended.

Lifespan and Maintenance – Metal slate roofing systems have a 40 to 60 year lifespan. Regular maintenance should include:

  • Inspecting for loose or damaged slates
  • Checking seals around penetrations
  • Addressing potential protective coating issues

Visit this YouTube channel for informative roofing videos, hints, and tips.

Commercial Metal Roofing Systems

In this article, you discovered information about 5 commercial metal roofing system types, their advantages, disadvantages, expected lifespans, and maintenance recommendations.

Understanding the available metal roofing options and their qualities will guide you when determining which roofing system is most appropriate for your structure.

Ignorance to roofing options may lead you or your organization to installing an inappropriate roof for your commercial needs.

Sources:
energy.gov/energysaver/cool-roofs
engineeringcivil.org/articles/building-materials/pros-and-cons-of-metal-roofs-in-commercial-building/
nachi.org/roofs.htm

New Image Roofing Atlanta

2020 Howell Mill Rd NW Suite 232
Atlanta, GA 30318
(404) 680-0041

Are you looking for a durable and economical roofing solution? A built-up roofing system (BUR) may be what you are looking for.

Commercial low slope or flat roofing

newimageroofingatlanta.com gathered information on built-up roofing systems (BUR), its benefits, installation, maintenance, and how it compares to other popular roofing systems. Consider the following:

What is Built-Up Roofing (BUR)?

Built-Up Roofing (BUR) is a time-tested, staple roofing system in the construction industry. This roofing system is composed of multiple layers of bitumen (asphalt or coal tar) and reinforcing fabrics, typically fiberglass or organic felts. These layers are applied in a repetitive fashion, creating a seamless, durable membrane. Gravel or mineral granules are often embedded into the top layer to protect it from the elements and provide significant UV resistance.

BUR Installation

Installing a built-up roofing system is a somewhat labor-intensive process that requires the expertise of skilled roofing contractors. Here is a step-by-step guide to how BUR is installed:

Built up roofing system layers

  1. Deck Preparation – The process begins with preparing the roof deck, ensuring it is clean, dry, and in good condition. Existing roofing material is removed, and any necessary repairs are made.
  2. Vapor Barrier Installation – A vapor barrier is installed to prevent any moisture from entering the building through the roof. This layer is essential for maintaining a comfortable indoor environment.
  3. Insulation – Insulation is added to improve energy efficiency and temperature control. Insulation can help reduce heating and cooling costs.
  4. Felt Layers – The first layer of roofing felt is applied directly over the insulation. This is typically a base sheet, and is secured using hot asphalt or adhesive.
  5. Bitumen Application – Multiple layers of bitumen are applied over the base sheet. The bitumen is heated and spread evenly across the roof, followed by the application of a reinforcement fabric.
  6. Reinforcement Fabric – Fiberglass or organic felts are embedded into the hot bitumen. This adds significant strength and stability to the roofing system.
  7. Repeat – Steps 5 and 6 are repeated until the desired number of layers is achieved. A BUR system typically consists of three to five layers.
  8. Surface Layer – The top layer or cap sheet, is made of bitumen and covered with aggregate materials like gravel or mineral granules. This layer provides protection against weather and UV radiation.
  9. Final Inspection – After the surface layer is installed, a final inspection is performed to ensure that the roofing system is correctly installed, and there are no defects.
  10. MaintenanceRegular maintenance is essential for a BUR system to maximize its lifespan and performance. Periodic inspections, cleaning, and repair of any damaged areas are crucial to its long lifespan.

BUR Advantages

Built up roofing systems require a maintenance plan

Built-Up Roofing has several advantages contributing to its enduring popularity:

  • Proven Durability – BUR systems are known for their long lifespan, often exceeding 20 years or more with regular maintenance. The roofing system’s multiple layers and redundancy make it resistant to leaks and damage.
  • Waterproofing – The bitumen layers and reinforcing fabrics create a seamless, waterproof barrier that effectively protects the building from any water infiltration.
  • Thermal Performance – The insulation layers in BUR systems can enhance a building’s energy efficiency, reducing heating and cooling costs.
  • Fire Resistance – BUR systems can be made with fire-resistant materials, making them an excellent choice for buildings in regions prone to wildfires or with strict fire codes.
  • UV Resistance – The top layer of aggregate materials offers UV protection, extending the roofing system’s lifespan.

BUR Disadvantages

While Built-Up Roofing offers multiple benefits, it also comes with some drawbacks:

  • Installation Complexity – BUR installation is labor-intensive and requires experienced roofers. This can increase the initial installation cost.
  • Weight – BUR systems can be heavy, potentially requiring additional structural support for some buildings.
  • Maintenance Requirements – Regular maintenance is crucial to ensure a BUR system’s longevity, which can add to the overall cost of ownership.
  • Odor and Fumes – The installation process involves heating bitumen, which releases unpleasant odors and fumes. Proper ventilation is necessary during installation.

TPO and PVC Roofing System Comparison

To make an informed decision about your roofing system, it’s essential to compare BUR to other popular options, like Thermoplastic Polyolefin (TPO) and Polyvinyl Chloride (PVC) roofing systems.

TPO Roofing Vs. BUR

TPO membranes vs built up roofing

TPO roofing is a single-ply membrane roofing system made from a blend of rubber and other materials. Here’s how it compares to BUR:

  • Installation – TPO roofing is relatively easier and quicker to install compared to BUR, which can significantly reduce labor costs.
  • Durability – BUR is known for its durability and long lifespan, often exceeding TPO systems. TPO can be more vulnerable to punctures and tears.
  • Energy Efficiency – TPO roofing reflects sunlight effectively, helping reduce cooling costs. However, BUR systems with added insulation can achieve similar energy efficiency.
  • Cost – TPO roofing can be cost-effective in terms of installation, but BUR may provide better long-term value due to its durability.

PVC Roofing Vs. BUR

PVC membranes vs built up roofing

PVC roofing, like TPO, is a single-ply membrane roofing system made of polyvinyl chloride. Here’s how it compares to BUR:

  • Installation – PVC roofing installation is similar to TPO (ease and speed). It may be a more cost-effective option for initial installation.
  • Durability – BUR is often considered more durable and resilient against severe weather conditions. PVC roofing may be more prone to damage over time.
  • Energy Efficiency – PVC roofing has excellent UV resistance and reflects sunlight effectively, providing energy savings. However, BUR can achieve similar results with added insulation.
  • Cost – PVC roofing can be cost-effective for initial installation, but BUR offers better long-term value and longevity.

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Built-Up Roofing Systems

In this article, you discovered what built-up roofing is, how it is installed, its advantages and disadvantages, and how it compares to other low slope roofing systems.

Understanding the various roofing system qualities, advantages, and disadvantages allows you to make an informed decision when determining which roofing system is best suited for your needs.

Unfamiliarity with roofing system advantages and disadvantages may lead you to installing an overpriced or improper roof on your residential or commercial structure.

Sources:
nps.gov/crps/tps/roofingexhibit/composition.htm
gsa.gov/real-estate/historic-preservation/historic-preservation-policy-tools/preservation-tools-resources/technical-procedures/types-of-flat-roofing-and-factors-affecting-its-deterioration
asphaltroofing.org/bur-multi-ply-built-up-roofing/

New Image Roofing Atlanta

2020 Howell Mill Rd NW Suite 232
Atlanta, GA 30318
(404) 680-0041

Are you looking for a roofing solution with durability, energy efficiency, and fire resistance? PVC roofing systems may be the answer you’re looking for.

PVC commercial roofing systems installed by professional roofers

newimageroofingatlanta.com gathered essential information on PVC roofing systems, their benefits, installation, maintenance, and how they are manufactured. Consider the following:

PVC Roofing Advantages

PVC (Polyvinyl Chloride) roofing has emerged as a durable and versatile choice. With its unique combination of advantages and disadvantages, PVC roofing has gained popularity over the years. In this comprehensive guide, we’ll delve into everything you need to know about PVC roofing, from its notable benefits to potential drawbacks.

Durability – PVC roofing is renowned for its exceptional durability. It can withstand harsh weather conditions, including extreme temperatures, UV radiation, and high winds. PVC roofs are known to have a long lifespan, often exceeding 20 years or more with proper maintenance.

Low Maintenance – PVC roofing requires minimal maintenance. Regular inspections and occasional cleaning are usually sufficient to keep it in good condition. This low maintenance requirement translates to cost savings over time.

Waterproof – PVC is inherently waterproof, making it an excellent choice for flat or low-slope roofs. The seams in PVC roofing are heat-welded, creating a watertight seal that prevents leaks and water damage.

PVC roofing membranes are waterproof

Energy Efficiency – PVC roofing is known for its reflective properties, which can help reduce energy costs. Its high solar reflectivity and emissivity ratings mean it reflects a significant portion of the sun’s heat, keeping the building cooler and reducing the load on HVAC systems.

Chemical Resistance – PVC is highly resistant to chemicals and pollutants, making it an ideal choice for roofs in industrial areas or locations with air pollution. It is also resistant to corrosion and rust.

Fire Resistance – PVC roofing materials are typically fire-resistant. They have a high ignition point and are classified as a Class A fire-rated roofing material.

Easy Installation – PVC roofing membranes are lightweight and relatively easy to install. This can result in faster installation times and reduced labor costs compared to other roofing materials.

Watch this video to see how PVC roofing systems are adhered to the substrate.

Recyclable – PVC roofing can be recycled at the end of its life, reducing environmental impact. Many manufacturers offer recycling programs for old PVC roofing materials.

PVC roofing system material is recyclable

PVC Roofing Disadvantages

Cost – PVC roofing can be more expensive upfront compared to some other roofing materials, such as EPDM (ethylene propylene diene monomer) or TPO (thermoplastic olefin). However, its durability and longevity often make it a cost-effective choice in the long run.

Plastic Appearance – Some people find the appearance of PVC roofing less aesthetically pleasing compared to traditional roofing materials like shingles or metal. It has a distinct plastic-like appearance.

Heat Welding Expertise – Expert heat welding is required for PVC roofing installation. If done incorrectly, it can lead to weak seams and potential water infiltration. Therefore, it’s essential to hire experienced roofing contractors.

Environmental Concerns – PVC is made from chlorine, a chemical that raises environmental concerns due to its production process. However, it’s worth noting that many PVC roofing manufacturers have taken steps to reduce the environmental impact of their products, including recycling initiatives.

Puncture Resistance – While PVC is generally durable, it may be susceptible to punctures from sharp objects or heavy debris. Regular inspections and maintenance can help address this issue.

Limited Color Options – PVC roofing typically comes in limited color options, primarily white or light colors. This can limit design choices for those looking for a specific aesthetic.

Expansion and Contraction – PVC roofing materials can expand and contract with temperature fluctuations. Proper installation techniques and considerations for thermal movement are necessary to prevent issues.

PVC Roofing Maintenance Tips

To ensure the longevity and performance of your PVC roofing, follow these maintenance tips:

Regular Inspections – Inspect your roof at least twice annually and after severe weather events to check for damage or debris.

Cleaning – Remove debris, leaves, and dirt from the roof’s surface to maintain its reflective properties.

Seam Checks – Pay special attention to the welded seams, as this is a common area for potential leaks. Repair any damaged seams promptly.

Trim Overhanging Branches – Trim tree branches that overhang the roof to prevent potential damage from falling limbs.

Tree branches overhanging your roof should be trimmed back

Professional Inspections – Consider having professional roofing inspections periodically to catch any issues early and ensure proper maintenance.

Read more about home maintenance tips at newimageroofingatlanta.com/home-maintenance-tips-homeowners-must-know

How PVC Roofing is Manufactured

PVC (Polyvinyl Chloride) roofing, a popular choice for its durability and versatility, undergoes a meticulous manufacturing process. Here’s an overview of how PVC roofing is manufactured:

Material Preparation – The process begins with the preparing PVC resin, plasticizers, stabilizers, and other additives. These materials are carefully selected to achieve the desired characteristics, such as flexibility, UV-resistance, and fire resistance.

Mixing and Compounding – The raw materials are mixed and compounded in precise proportions to create a homogenous PVC compound. This compound is heated and blended to form a consistent, workable material.

Extrusion – The PVC compound is fed into an extruder, a machine that melts the material and shapes it into sheets or membranes. The extrusion process allows for precise control over the thickness and width of the PVC roofing material.

Reinforcement – To enhance the strength and dimensional stability of the PVC roofing membrane, a layer of reinforcement fabric, typically polyester or fiberglass, is added.

Fiberglass is commonly used to reinforce PVC membranes

This reinforcement layer is embedded within the PVC material during the extrusion process.

Cooling and Sizing – After extrusion, the PVC roofing material passes through cooling rollers to solidify it. It is then cut and sized according to the desired product specifications.

Rolling and Packaging – The finished PVC roofing sheets or membranes are rolled onto large spools or cut into manageable sizes for packaging and transportation.

Throughout PVC manufacturing, quality control measures are in place to ensure that the PVC roofing meets industry standards and specifications. This includes testing for thickness, strength, flexibility, and resistance to environmental factors like UV radiation. The result is a durable and reliable roofing material that can provide long-lasting protection for a wide range of commercial and industrial applications.

PVC Roofing Systems

In this article, you discovered essential information on PVC roofing, its advantages, disadvantages, and manufacturing.

Your decision to install a PVC roofing membrane can provide decades of protection and energy savings for your residential, commercial, or industrial structure.

Failure to vet and consider the pros and cons of the roofing systems available for your structure may leave you with an inappropriate or problematic roof.

Sources:
ncbi.nlm.nih.gov/pmc/articles/PMC9003350
pvcroofing.org/performance-of-pvc-vs-tpo-roofing-membranes
ibhs.org/guidance/ricowi-roof-guide-single-ply-membrane

Photo credit: GAF

New Image Roofing Atlanta

2020 Howell Mill Rd NW Suite 232
Atlanta, GA 30318
(404) 680-0041

Avoid confusion with overwhelming roofing choices. Understanding the attributes and advantages of a TPO roofing system will help you make your commercial roofing selection with confidence.

TPO commercial roofing systems are best installed by professional roofers

newimageroofingatlanta.com gathered essential information on TPO roofing systems, their benefits, installation, potential issues, and how they are manufactured.

What is TPO?

TPO is Thermoplastic Olefin. It is a single-ply roofing membrane used to cover flat and low-slope roofs. TPO roofing systems are made from blending polypropylene and ethylene-propylene rubber reinforced with polyester or fiberglass. The result is a flexible, durable, and energy-efficient roofing material used in residential and commercial applications. Consider the following TPO roofing system advantages:

Durability – TPO roofing systems are well-known for their durability. They can endure extreme weather conditions like:

  • High winds
  • Heavy rain
  • Hail

TPO is resistant to UV radiation and ozone, helping prevent premature degradation while extending your roof’s life.

Energy Efficiency – TPO roofing systems are highly reflective. This allows them to reflect a significant amount of sunlight and heat away from the building. This reflective property leads to lower cooling costs in the summer months, making TPO roofs environmentally friendly and cost-effective.

Cost-Effective – TPO roofing systems are affordable when compared to other roofing materials, like:

They offer a cost-effective solution for initial installation and long-term maintenance. Additionally, their energy efficiency can lead to significant savings on utility bills, further contributing to their cost-effectiveness.

Easy Installation – TPO roofing systems are lightweight and easy to install. This reduces labor costs and installation time, making them a practical choice for new construction and roof replacement projects.

TPO roofing systems can be quickly installed

Environmentally Friendly – TPO roofing systems are recyclable, offering a significant advantage for those looking to reduce their environmental footprint. At the end of their lifespan, TPO membranes can be fully recycled into other products, reducing waste in landfills.

Versatility – TPO roofing membranes come in 3 thicknesses (45mil (15 year warranty), 60mil (20 year warranty), and 80mil (30 year warranty) and 3 colors (white, gray, and tan), allowing for customization to suit the aesthetic needs of your structure. This versatility and ability to handle hot and cold climates, makes TPO roofing systems suitable for many applications.

TPO Installation and Maintenance

Installing a TPO roofing system should be done by qualified professionals. Proper installation is critical to ensuring the roof’s longevity and performance. The installation process is typically mechanically attached (screws and iso or TPO plates), fully adhered (glue or low rise foam), or ballasted (held down with gravel or rock). It’s essential to ensure seam integrity and make sure the membrane is securely fastened to prevent leaks.

TPO roofing systems are welded at the seams

Regular maintenance is crucial to extend a TPO roofing system’s lifespan. Inspections should be conducted at least twice a year, with additional checks after severe weather events. Maintenance tasks often include cleaning the roof surface, inspecting seams and flashings, and repairing any punctures or tears promptly.

Potential Issues and Solutions

While TPO roofing systems are extremely durable, they are not entirely immune to issues. Some common problems that may arise include the following:

Punctures and Tears – Sharp objects, excessive foot traffic, or falling debris can puncture or tear a TPO membrane. These issues should be repaired promptly to prevent water infiltration.

Seam Failures – Regular seam inspections are essential to catch and repair any developing issues (weather related, foot traffic, ponding water, etc.).

Read more about roof maintenance plans at newimageroofingatlanta.com/residential-roofing-maintenance-plans-protecting-your-investment/

How is TPO Manufactured

Thermoplastic Olefin (TPO) roofing membranes are manufactured through a process combining multiple materials to create a flexible, durable, and thermoplastic roofing material. This process involves the following key steps:

Raw Material Selection – TPO membrane production begins with the selection of raw materials. A TPO membrane’s primary components are polypropylene and ethylene-propylene rubber. These materials are selected for their flexibility, durability, and resistance to environmental factors.

Polymer Blending – Raw materials (polypropylene and ethylene-propylene rubber) are blended together in predefined ratios to achieve TPO membrane’s desired characteristics. The blending process ensures the polymer’s uniform distribution, creating a homogenous mixture.

Reinforcement – To enhance TPO’s strength and dimensional stability, a reinforcement layer is added. This reinforcement layer is typically made of polyester or fiberglass fabric. It is embedded within the polymer blend during the manufacturing process.

Extrusion – The blended TPO compound is extruded through a die, forming a continuous sheet of TPO membrane. The thickness of the membrane can be controlled during the extrusion process by adjusting the die’s settings.

Calendering – After extrusion, the TPO membrane may go through a calendering process. This involves passing the membrane through a set of heated rollers, smoothing out the surface and adjusting the thickness to precise and consistent specifications.

Lamination (Optional) – Some TPO membranes undergo a lamination process, where an additional layer of TPO material is added to one side of the membrane. This enhances UV resistance and weatherability.

Cooling – The extruded and calendared TPO membrane is cooled to solidify the material and prepare it for further processing.

Cutting and Rolling – Once the TPO membrane has cooled and solidified, it is cut into predefined rolls. These rolls are then packaged and prepared for distribution to roofing contractors and manufacturers.

Quality Control – Throughout the manufacturing process, quality control measures ensure the TPO membrane meets specific industry standards and performance criteria. This includes testing for thickness uniformity, tensile strength, flexibility, and other desired properties.

Customization – Manufacturers can customize TPO membranes by adding colorants or pigments to achieve the desired color. Customization options allow the TPO roofing membranes to match the aesthetic requirements of multiple roofing projects.

Packaging – The finished TPO membrane rolls are packaged, labeled, and prepared for shipment to distributors or roofing contractors.

TPO roofing membranes are designed to offer excellent weather resistance, UV stability, flexibility, and ease of installation. Their thermoplastic nature means they can be heat-welded together during installation to create strong seams, which further enhance their waterproofing capabilities. Additionally, TPO roofing systems are known for their energy-efficient and reflective properties, making them the roofing industry’s “Gold Standard” for residential and commercial roofing applications.

Commercial TPO roofing systems are durable

Visit this YouTube channel for more information and valuable tips about this and other roofing systems.

TPO Roofing Membrane

In this article, you discovered essential information on TPO, its advantages, installation, problems, and manufacturing.

Your decision to install a TPO roofing membrane can provide decades of protection and energy savings for your residential or commercial structure.

Failure to fully evaluate and consider the pros and cons of the roofing systems available for your structure may leave you with an inappropriate roof.

Sources:
energystar.gov/products/cool_roofs_emissivity
epa.gov/sites/default/files/2017-05/documents/reducing_urban_heat_islands_ch_4.pdf
tporoofing.org/tpo-roofing-systems/
ibhs.org/guidance/ricowi-roof-guide-single-ply-membrane/

New Image Roofing Atlanta

2020 Howell Mill Rd NW Suite 232
Atlanta, GA 30318
(404) 680-0041